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 production process


Continual Learning at the Edge: An Agnostic IIoT Architecture

García-Santaclara, Pablo, Fernández-Castro, Bruno, Díaz-Redondo, Rebeca P., Calvo-Moa, Carlos, Mariño-Bodelón, Henar

arXiv.org Machine Learning

The exponential growth of Internet-connected devices has presented challenges to traditional centralized computing systems due to latency and bandwidth limitations. Edge computing has evolved to address these difficulties by bringing computations closer to the data source. Additionally, traditional machine learning algorithms are not suitable for edge-computing systems, where data usually arrives in a dynamic and continual way. However, incremental learning offers a good solution for these settings. We introduce a new approach that applies the incremental learning philosophy within an edge-computing scenario for the industrial sector with a specific purpose: real time quality control in a manufacturing system. Applying continual learning we reduce the impact of catastrophic forgetting and provide an efficient and effective solution.


Smart Manufacturing: MLOps-Enabled Event-Driven Architecture for Enhanced Control in Steel Production

Ahmed, Bestoun S., Azzalin, Tommaso, Kassler, Andreas, Thore, Andreas, Lindback, Hans

arXiv.org Artificial Intelligence

We explore a Digital Twin-Based Approach for Smart Manufacturing to improve Sustainability, Efficiency, and Cost-Effectiveness for a steel production plant. Our system is based on a micro-service edge-compute platform that ingests real-time sensor data from the process into a digital twin over a converged network infrastructure. We implement agile machine learning-based control loops in the digital twin to optimize induction furnace heating, enhance operational quality, and reduce process waste. Key to our approach is a Deep Reinforcement learning-based agent used in our machine learning operation (MLOps) driven system to autonomously correlate the system state with its digital twin to identify correction actions that aim to optimize power settings for the plant. We present the theoretical basis, architectural details, and practical implications of our approach to reduce manufacturing waste and increase production quality. We design the system for flexibility so that our scalable event-driven architecture can be adapted to various industrial applications. With this research, we propose a pivotal step towards the transformation of traditional processes into intelligent systems, aligning with sustainability goals and emphasizing the role of MLOps in shaping the future of data-driven manufacturing.


Advancements in synthetic data extraction for industrial injection molding

Rottenwalter, Georg, Tilly, Marcel, Bielenberg, Christian, Obermeier, Katharina

arXiv.org Artificial Intelligence

Machine learning has significant potential for optimizing various industrial processes. However, data acquisition remains a major challenge as it is both time-consuming and costly. Synthetic data offers a promising solution to augment insufficient data sets and improve the robustness of machine learning models. In this paper, we investigate the feasibility of incorporating synthetic data into the training process of the injection molding process using an existing Long Short-Term Memory architecture. Our approach is to generate synthetic data by simulating production cycles and incorporating them into the training data set. Through iterative experimentation with different proportions of synthetic data, we attempt to find an optimal balance that maximizes the benefits of synthetic data while preserving the authenticity and relevance of real data. Our results suggest that the inclusion of synthetic data improves the model's ability to handle different scenarios, with potential practical industrial applications to reduce manual labor, machine use, and material waste. This approach provides a valuable alternative for situations where extensive data collection and maintenance has been impractical or costly and thus could contribute to more efficient manufacturing processes in the future.


Does Capital Dream of Artificial Labour?

Korecki, Marcin, Carissimo, Cesare

arXiv.org Artificial Intelligence

This paper investigates the concept of Labour as an expression of `timenergy' - a fusion of time and energy - and its entanglement within the system of Capital. We define Labour as the commodified, quantifiable expansion of timenergy, in contrast to Capital, which is capable of accumulation and abstraction. We explore Labour's historical evolution, its coercive and alienating nature, and its transformation through automation and artificial intelligence. Using a game-theoretic, agent-based simulation, we model interactions between Capital and Labour in production processes governed by Cobb-Douglas functions. Our results show that despite theoretical symmetry, learning agents disproportionately gravitate toward capital-intensive processes, revealing Capital's superior organizational influence due to its accumulative capacity. We argue that Capital functions as an artificially alive system animated by the living Labour it consumes, and question whether life can sustain itself without the infrastructures of Capital in a future of increasing automation. This study offers both a critique of and a framework for understanding Labour's subjugation within the Capital system.


Product-oriented Product-Process-Resource Asset Network and its Representation in AutomationML for Asset Administration Shell

Strakosova, Sara, Novak, Petr, Kadera, Petr

arXiv.org Artificial Intelligence

Abstract--Current products, especially in the automotive sector, pose complex technical systems having a multi-disciplinary mechatronic nature. Industrial standards supporting system engineering and production typically (i) address the production phase only, but do not cover the complete product life cycle, and (ii) focus on production processes and resources rather than the products themselves. The presented approach is motivated by incorporating the impacts of the end-of-life phase of the product life cycle into the engineering phase. This paper proposes a modeling approach coming up from the Product-Process-Resource (PPR) modeling paradigm. It combines requirements on (i) respecting the product structure as a basis for the model, and (ii) incorporates repairing, remanufacturing, or upcycling within cyber-physical production systems. The proposed model called PoPAN should accompany the product during the entire life cycle as a digital shadow encapsulated within the Asset Administration Shell of a product. T o facilitate the adoption of the proposed paradigm, the paper also proposes serialization of the model in the AutomationML data format. The model is demonstrated on a use-case for disassembling electric vehicle batteries to support their remanufacturing for stationary battery applications.


Purchase and Production Optimization in a Meat Processing Plant

Vlk, Marek, Sucha, Premysl, Rudy, Jaroslaw, Idzikowski, Radoslaw

arXiv.org Artificial Intelligence

The food production industry, especially the meat production sector, faces many challenges that have even escalated due to the recent outbreak of the energy crisis in the European Union. Therefore, efficient use of input materials is an essential aspect affecting the profit of such companies. This paper addresses an optimization problem concerning the purchase and subsequent material processing we solved for a meat processing company. Unlike the majority of existing papers, we do not concentrate on how this problem concerns supply chain management, but we focus purely on the production stage. The problem involves the concept of alternative ways of material processing, stock of material with different expiration dates, and extra constraints widely neglected in the current literature, namely, the minimum order quantity and the minimum percentage in alternatives. We prove that each of these two constraints makes the problem \mbox{$\mathcal{NP}$-hard}, and hence we design a simple iterative approach based on integer linear programming that allows us to solve real-life instances even using an open-source integer linear programming solver. Another advantage of this approach is that it mitigates numerical issues, caused by the extensive range of data values, we experienced with a commercial solver. The results obtained using real data from the meat processing company showed that our algorithm can find the optimum solution in a few seconds for all considered use cases.


Shaping the future with adaptive production

MIT Technology Review

As efforts to revive and modernize local manufacturing accelerate in regions around the world, including North America and Europe, adaptive production could help manufacturers overcome some of their biggest obstacles--firstly, attracting and retaining talent. Nearly 60% of manufacturers cited this as their top challenge in a 2024 US-based survey. Highly automated, technology-led adaptive production methods hold new promise for attracting talent to roles that are safer, less repetitive, and better paid. "The ideal scenario is one where AI enhances human capabilities, leads to new task creation, and empowers the people who are most at risk from automation's impact on certain jobs, particularly those without college degrees," says Simon Johnson, co-director of MIT's Shaping the Future of Work Initiative. Secondly, the digitalization of manufacturing--embedded in the very foundation of adaptive production technologies--allows companies to better address complex sustainability challenges through process and resource optimization and a better understanding of data.


Scaffolding Creativity: Integrating Generative AI Tools and Real-world Experiences in Business Education

Wang, Nicole C.

arXiv.org Artificial Intelligence

This case study explores the integration of Generative AI tools and real-world experiences in business education. Through a study of an innovative undergraduate course, we investigate how AI-assisted learning, combined with experiential components, impacts students' creative processes and learning outcomes. Our findings reveal that this integrated approach accelerates knowledge acquisition, enables students to overcome traditional creative barriers, and facilitates a dynamic interplay between AI-generated insights and real-world observations. The study also highlights challenges, including the need for instructors with high AI literacy and the rapid evolution of AI tools creating a moving target for curriculum design. These insights contribute to the growing body of literature on AI in education and provide actionable recommendations for educators preparing students for the complexities of modern business environments.


Optimizing Job Shop Scheduling in the Furniture Industry: A Reinforcement Learning Approach Considering Machine Setup, Batch Variability, and Intralogistics

Schneevogt, Malte, Binninger, Karsten, Klarmann, Noah

arXiv.org Artificial Intelligence

This paper explores the potential application of Deep Reinforcement Learning in the furniture industry. To offer a broad product portfolio, most furniture manufacturers are organized as a job shop, which ultimately results in the Job Shop Scheduling Problem (JSSP). The JSSP is addressed with a focus on extending traditional models to better represent the complexities of real-world production environments. Existing approaches frequently fail to consider critical factors such as machine setup times or varying batch sizes. A concept for a model is proposed that provides a higher level of information detail to enhance scheduling accuracy and efficiency. The concept introduces the integration of DRL for production planning, particularly suited to batch production industries such as the furniture industry. The model extends traditional approaches to JSSPs by including job volumes, buffer management, transportation times, and machine setup times. This enables more precise forecasting and analysis of production flows and processes, accommodating the variability and complexity inherent in real-world manufacturing processes. The RL agent learns to optimize scheduling decisions. It operates within a discrete action space, making decisions based on detailed observations. A reward function guides the agent's decision-making process, thereby promoting efficient scheduling and meeting production deadlines. Two integration strategies for implementing the RL agent are discussed: episodic planning, which is suitable for low-automation environments, and continuous planning, which is ideal for highly automated plants. While episodic planning can be employed as a standalone solution, the continuous planning approach necessitates the integration of the agent with ERP and Manufacturing Execution Systems. This integration enables real-time adjustments to production schedules based on dynamic changes.


Three-layer deep learning network random trees for fault detection in chemical production process

Lu, Ming, Gao, Zhen, Zou, Ying, Chen, Zuguo, Li, Pei

arXiv.org Artificial Intelligence

With the development of technology, the chemical production process is becoming increasingly complex and large-scale, making fault detection particularly important. However, current detective methods struggle to address the complexities of large-scale production processes. In this paper, we integrate the strengths of deep learning and machine learning technologies, combining the advantages of bidirectional long and short-term memory neural networks, fully connected neural networks, and the extra trees algorithm to propose a novel fault detection model named three-layer deep learning network random trees (TDLN-trees). First, the deep learning component extracts temporal features from industrial data, combining and transforming them into a higher-level data representation. Second, the machine learning component processes and classifies the features extracted in the first step. An experimental analysis based on the Tennessee Eastman process verifies the superiority of the proposed method.